Description

Description:

The Smart Flexible WITH CPS (CYBER PHYSICALSYSTEM) ASSEMBLY TRAINING LINE comprises of three stations with three conveyor belts linked together precisely at the same height to ensure a smooth path for the pallets that will flow through. A fully automated pneumatic warehouse station with a 6-workpiece capacity provides rigorous PLC controlled horizontal linear positioning of the workpieces with feedback ensured by inductive sensors. Each of the conveyors is powered generally by different types of electric motors: AC or DC motors, synchronous or asynchronous motors, brush motor. For rigorous positioning, encoder disks with counters monitor the direction and speed of each conveyor providing valuable feedback to the PLC controller unit.

The structure includes (main pieces):

STATION 1 CPS PRE-ASSEMBLY STATION

1x AA100.101.20 CYBER PHYSICAL SYSTEM (S200/1FL2 Servo Motor)
1x AA095.000.01 COMPACT PNEUMATIC Pallet Storage UNIT

STATION 2 ROBOT ASSEMBLY STATION

1 x 6 AXIS ROBOTIC CELL (MITSUBISHI RV-2FR, CR800 CONTROLLER, PN)
1 x AA059.000.09 AIR COMPRESSOR SUPERSILENT
1 x AA059.000.06 AIR SUPPLY FILTER REGULATOR
1 x 6 AA095.100.01 3D PRINTED PIECES (SET with IFM RFID tag)

STATION 3 CPS STORAGE UNIT STATION

1x AA100.101.20 CYBER PHYSICAL SYSTEM (S200/1FL2 Servo Motor)
1x AA095.000.06 COMPACT PNEUMATIC Assembled Piece Storage Unit

STATION SYSTEM COMPUTING (MES)

1x AA701.111.16 MES (Manufacturing Execution System) SOFTWARE PACKAGE
1x AA600.103.01 Computer System with LICENSE and Display Monitor

Practice:

3D product assembly with 6 axis industrial robot
Controlling the process using S7-1200 & HMI KTP700
Familiarize with the operating different types of motors
Familiarize with various industrial communication protocols and common components and concepts of SCADA systems